News

  • Company News
  • Industry News
  • Washer (hardware)

    A split washer or a spring lock washer is a ring split at one point and bent into a helical shape. This causes the washer to exert a spring force between the fastener's head and the substrate, which maintains the washer hard against the substrate and the bolt thread hard against the nut or substrate thread, creating more friction and resistance to rotation. Applicable standards are ASME B18.21.1, DIN 127B, and United States Military Standard NASM 35338 (formerly MS 35338 and AN-935).[9] Spring washers are a left hand helix and allow the thread to be tightened in a right hand direction only, i.e. a clockwise direction. When a left hand turning motion is applied, the raised edge bites into the underside of the bolt or nut and the part that it is bolted to, thus resisting turning. Therefore spring washers are ineffective on left hand threads and hardened surfaces. Also, they are not to be used in conjunction with a flat washer under the spring washer, as this isolates the spring washer from biting into the component that will resist turning. Where a flat washer is required to span a large hole in a component, a nyloc nut (nylon insert) must be used.

    The use and effectiveness of spring lock washers has been in debate of late, with some publications advising against their use on the grounds that, when tight, the washer is flat against the substrate and gives no more resistance to rotation than a normal washer at the same torque. NASA researchers have gone as far as to say "In summary, a lockwasher of this type is useless for locking." [10][11] However, a spring washer will continue to hold the bolt against the substrate and maintain friction when loosened slightly, whereas a plain washer will not.[b]

    A toothed lock washer, also known as a serrated washer or star washer,[8] has serrations that extend radially inward or outward to bite into the bearing surface. This type of washer is especially effective as a lock washer when used with a soft substrate, such as aluminium or plastic,[8] and can resist rotation more than a plain washer on hard surfaces, as the tension between washer and the surface is applied over a much smaller area (the teeth). There are four types: internal, external, combination, and countersunk. The internal style has the serrations along the inner edge of the washer, which makes them more aesthetically pleasing.[12] The external style has the serrations around the outer edge, which provides better holding power, because of the greater circumference.[13] The combination style has serrations about both edges, for maximum holding power.[14] The countersunk style is designed to be used with flat-head screws.[15]

    Tooth lockwashers are also used for ground bonding where a metal lug or object must be electrically bonded to a surface. The teeth of the washer cut through surface oxides, paints or other finishes and provide a gas-tight conductive path. In these applications the washer is not placed under the head of the screw (or under the nut), it is placed between the surfaces to be bonded. In such applications, the tooth washer does not provide any anti-rotation locking features.[16]

    Lock washers, locknuts, jam nuts, and thread-locking fluid are ways to prevent vibration from loosening a bolted joint.
    Gaskets

    The term washer is often applied to various gasket types such as those used to seal the control valve in taps. Crush washers are made of a soft metal such as aluminium or copper and are used to seal fluid or gas connections such as those found in an internal combustion engine.

    A shoulder washer is a plain washer type with integral cylindrical sleeve; they are used to keep separate different metal types, and as seals.[17] This term is also used for electrically insulating grommets.[18]
    Specialised types

    A Keps nut or K-lock nut is a nut with an integral free spinning washer; assembly is easier because the washer is captive.

    A top hat washer is a shoulder washer type used in plumbing for tap fitting.

    An insulating shoulder washer is used to electrically isolate a mounting screw from the surface it secures. Often made of nylon, these are also made of teflon, PEEK or other plastics to withstand higher temperatures.

    A keyed washer has a key to prevent rotation, and is used to lock two nuts in place, without allowing the torque applied to the top nut to cause the bottom nut to also rotate (such as in a threaded headset on a bicycle).